Robotic 3D-Printing for Composite facades

@ETH ZurichSwitzerland

@Digital Building Technologies

Digital FabricationRobotic toolpath designEnd effector DesignFDM 3DP strategiesMaterial ControlArchitectural integrationETH Zurich
Robotic 3D-Printing for Composite facades

A robotically 3D printed facade designed for the versatility to combine the functionality of Insulation, Structure, Shading, Acoustic barrier, Ventilation and Aesthetic in one system. It was a demonstrator done on a Scale 1:5 with architectural integration as an initial thought. Finally clear PETG material was printed with purpose-built custom slicer for UR5 robot.

**Research Focus:** - Robotic toolpath design - End effector Design - FDM 3DP strategies - Material Control - Architectural integration

**Tools used:** UR 5 robotic arm, 3D printing end-effector, Arduino, Rhino, Grasshopper, Boid plugin, Compas Slicer, Cinema 4D simulations, Keyshot rendering

**Computational design, Simulation and Robotic fabrication**

**Composite Facade = Insulation + Acoustics + Structure + Insulation + Ventilation** + social and spatial separation + tradition + aesthetics + innovation ...

**Team:** Guillaume Jami, Priyank Soni

Robotic 3D printing facade main visual

Main project visualization showing the robotic 3D printing setup

Project Gallery

Technical documentation

Technical drawings and specifications

Robotic printing process documentation

Documentation of the robotic 3D printing process

Process visualization

Technical process visualization

Detailed fabrication process

Detailed view of the fabrication process

Portfolio documentation

Comprehensive project documentation

Animation of robotic process

Animated visualization of the robotic printing process

Process simulation

Simulation of the fabrication process

Technical specifications

Technical specifications and details

System overview

Complete system overview and architecture

Large scale application concept

Large scale application concept

Final documentation

Final project documentation and results

Building strategy

Building strategy

Various cross sections

Various cross sections

Pouring Concrete

Pouring Concrete

Fabricated module

Fabricated module

Cell geometries

Cell geometries

Project Videos

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PRIYANKISM - Architect, Scenographer, Digital Fabrication & Computational Designer